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Home / Industries / Injection & Blow Moulding / Blow Moulding

Blow Moulding

Blow moulding is a manufacturing process used to produce hollow plastic parts by inflating a heated plastic tube until it forms the desired shape.

There are three main types of blow moulding: extrusion, injection, and stretch blow moulding.

Extrusion

In extrusion blow moulding, a cylinder of plastic is melted and extruded into a hollow tube, called a parison. The parison is then placed in a mould and air is blown into it to expand and conform to the shape of the mould. 

Injection

In injection blow moulding, a plastic preform is injected with a blow moulding machine and then reheated and blown into the desired shape. In stretch blow moulding, a preform is stretched and blown into the desired shape. 

How do we work with blow moulding companies?

Although our in-mould methods cannot be applied during blow moulding, we can assist in the following ways:

  • Blow moulding uses mainly thermoplastic and other raw materials (ABS, PS, PU etc.) to form products. Our paints are suitable for printing on these materials in order to give a permanent result
  • Our post mould label-free graphics systems are definitely an option worth considering. Please contact us to discuss application methods and suitability for your projects
  • Regardless of which raw material you use for injection moulding in your factory, whether they are thermoplastics or not, we can supply you with a suitable paint system and method to mark it
  • We also design and supply functional coatings e.g. antistatic, anti-slip, flame-retardant

The different types of blow moulded products

Blow moulding is used to produce a wide range of plastic products, including bottles, containers, and automotive parts. Here is a bit more detail about the different types of blow moulding products:

  1. Plastic bottles: These are some of the most common products made using this process. They are used to package a wide range of products, including beverages, cleaning supplies, and personal care items.
  2. Containers: This process is also used to produce containers of various sizes and shapes, including tubs, pails, and drums. These are often used to store and transport liquids or dry goods.
  3. Automotive parts: It is also a common method for manufacturing parts for the automotive industry, including fuel tanks, bumper fascia, and grilles.
  4. Toys: Many children’s toys are made using this process, including plastic playhouses, toy cars, and dolls.
  5. Furniture: A variety of plastic furniture, including outdoor chairs, tables, and patio sets can be made using this process
  6. Recreational equipment: It is also used to manufacture recreational equipment, such as kayaks, canoes, and inflatable rafts.
  7. Medical equipment: This process is also used for medical equipment, including oxygen masks, nasal cannulas, and nebulizers.
  8. Appliances: Some small appliances, such as blenders and juicers, are made using this process
  9. Electronic components: Electronic devices such as cable connectors and cordless phone bases are also made via this process
  10. Industrial components: It is also used to produce a wide range of industrial components, including pipes, tubes, and fittings.

Blow Moulding FAQs

What is injection blow moulding?

Injection blow moulding is a manufacturing process used to create hollow plastic objects. It involves injecting molten plastic into a mould and then blowing air to shape it. Injection blow moulding offers greater precision and more intricate shapes than extrusion blow moulding, making it suitable for smaller, more complex objects.

What are the limitations of blow molding?

Blow moulding has limitations such as limited part geometry, inability to use certain materials, and difficulty in achieving precise wall thickness and surface finish. Blow moulding has limitations such as mould and design limitations, high tooling cost, and difficulty in producing thick-walled parts.

Is blow moulding efficient?

Blow moulding is efficient due to its high production speed, low labor costs, and the ability to create complex shapes in a single manufacturing step. In addition, it is a cost-effective process for high-volume production.

What are the three main types of blow molding process?

The three main types of blow moulding processes are extrusion, injection and stretch blow moulding. Each process has its own unique advantages and limitations. Extrusion blow moulding: low tooling cost. Injection: intricate shapes. and stretch - high clarity.

What type of products are made with blow moulding?

Blow moulding is used to create a variety of products, including kayaks, plastic bottles, containers, water & storage tanks, automotive parts, toys, water buoys, and household items. It is a versatile process suitable for high-volume production.

 

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    Testimonials

    • “Tesoplas and Lysis Technologies have helped me to turn my ideas into reality. It has been a co-operative relationship. C4 Polymers has had the ideas and Lysis the incredible know-how. My success would not be possible without their knowledge and willingness to listen to my needs and ideas.

      For me, the strongest point is the one to one support and bespoke material manufacturing service.

      They offer great support, and they listen to my company’s needs, which has been invaluable.”

      Farzan Ramezani, Managing Director C4 Polymers Ltd
    • “We have been working with Lysis Technologies for some time now and have found them to be incredibly helpful and knowledgeable. The relationship that has grown and has gone beyond a general customer/supplier relationship. They have become a solution provider. When we have an issue, they investigate, develop and answer never giving up until they have one that works not only in the laboratory setting but also within a full production environment. Well done guys!”

      Karen Drinkwater, Managing Director JSC Rotational Limited.
    • “We have been using Lysis Surface Enhancer for the last two years, it exceeds performance of other similar products; it has been particularly useful eliminating problematic pin holes on some of our products.

      We find Lysis great to work with as they are refreshingly innovative and continue to meet demands of their customers.
      We look forward to new products Lysis will bring!”

      Richard Thorne, Managing Director Tanks UK.
    • “We are very happy with the ink and its performance in our application. The coverage is good on all colours and better than expected. We were also impressed with its durability under our trials”

      Mark Sergeant, Stamford Products Ltd
    • “Producing value added parts by using in- and post mold applications by rotomoulding needs experienced suppliers with good products.

      This is not enough. The suppliers need to support the rotomolders constantly with their knowledge. A hard, tiring mission for the suppliers.

      Lysis is the company which has always supported us with high value products and knowledge, never turning the face away when there is a problem to solve.

      No wonder they grew so fast. “

      Celal Beysel, Floteks, Turkey
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